A Cutting Edge Birthday Present

I like a good kitchen knife as much as the next person and I’m quite possessive about my favourites. I even asked Santa for a butcher’s saw the Christmas before last. But I wouldn’t necessarily describe myself as a knife nerd. 

My husband, on the other hand, has always had a worrying affinity for sharp pointy things. He collected bayonets when he was a boy. When they started getting too expensive he moved onto truncheons, so perhaps I should amend that to ‘sharp pointy things and bludgeons’.

Believe me when I say Robert is the kindest and gentlest of men. His interest is aesthetic, not psychotic. Maybe it’s a man thing, like sheds. He has a lot of sheds. But when I was trying to find him the perfect birthday present I didn’t go to B&Q.

I went to Sergio Muelle.

Image of Sergio Muelle

Sergio at the anvil

Born in Peru, Sergio spent a number of years in Spain before ending up in Newmarket working as a farrier for some of the world’s top racing trainers. It is a physically demanding job and eventually, on doctor’s orders, he had to give up the work he loved.

By then he was married to a Suffolk farmer’s daughter and doing his own butchery on the animals they reared for their table. But he got exasperated with the quality of the knives he was using, started making his own, put a few pictures on Facebook and before you could say ‘damascus steel blade with a mulberry wood handle and bog oak ferrule’ he found himself at the helm of a new business, Twisted Horseshoe Knives.

Sergio’s knives are beautiful: hand-crafted, using what in cookery terms we’d call locally sourced ingredients. Wood from his Suffolk orchard, ancient bog oak from Norfolk, steel from old farrier’s rasps, brass taps, tiny fragments of Anglo-Saxon bronze found in East Anglian fields, they can all get thrown into the mix.

Image of Sergio welding

In addition to making knifes for the kitchen and the field, he runs one-day knife-making courses and it was one of these I bought as a birthday present for Robert. I dropped him off at Sergio’s barn and disappeared to take the cat to the vet.

I should have known better than to leave the two of them alone. When I returned, expecting a gleaming new addition to the kitchen knife rack, I found instead that Robert was busy making a Bowie knife. ‘But what is it FOR?’ I wailed. ‘Sharpening sticks,’ he said proudly. Did I mention that he’s the gardener of the family? I know, I didn’t get it either. But he was happy and that, really, was (ha!) the point of the exercise.

Image of Robert hammering in the rivets

Riveted …

Obviously, there are some parts of the process that for safety reasons Sergio carries out himself. But he works with his pupils every step of the way, from the first drawing to the finished article, forging, beating, quenching, annealing, grinding and polishing, so that at the end of the day they can really say it’s their own knife.

Robert’s knife is, in fact, a beautiful thing. Sergio is more of an alchemist than a smith. He takes what are often the most unprepossessing objects … in this case a leaf spring from an old Ford Transit … and forges them into something new and extraordinary like this knife blade.

Image of leaf spring and finished knife

Alchemy – the knife blade was forged from a piece of this van leaf spring

The handle is bobinga, a type of rosewood, the guard is Damascus steel, the spacer buffalo horn (something Jim Bowie could have got behind) and the whole thing is perfectly balanced and weighted. Like all good knives, it sits well in your hand.

And Robert’s face at the end of the day really said it all. Happy birthday, you knife nerd.

Image of Robert with his knife

(He’s mortified by this picture, by the way. He’s a private person so I never usually show his photograph on these pages or even use his real name, but he’s allowed me to make an exception here. He really does love that knife.)

15 thoughts on “A Cutting Edge Birthday Present

  1. What an excellent idea for a gift. When it comes to buying presents we all seem to have so much ‘stuff’ so I love the idea of learning a new skill and making something.
    Happy New Year to you both! x

    • Thank you, Margaret. It really was the perfect gift for him. And Sergio is indeed a superb craftsman. Just as well I already had a couple of his kitchen knives though, eh? 🙂

  2. wonderful gift + thanks for “sharing sergio” – a real find. I am sort of bored of buying bog standard Japanese or similar knife from “the high street” (even when of excellent quality). If I had more money, knives could become my fetish: I was checking these http://www.ferrabyknives.co.uk
    ..but it is just eye shopping, for me (I will look into Sergio’s knives to compare prices and see if they are less eye cringingly expensive)
    If yr other half is blade obsessed, does it mean you have yr own personal sharpener at yr beck and call? how nice that would be 🙂

    • Honestly, hand on heart, Sergio’s knives are very good value and really beautiful. The knives made in a day on the courses are necessarily simpler but you have your own input. Sergio has become a friend but I have no axe to grind or financial interest in recommending him. And yes, I have a Personal Knife Sharpener (By Appointment to My Maj). 🙂 Lx

  3. Fascinating! As an ex-seafarer I have discovered that the important thing for a knife to be good is how sharp an edge you can put on it. This seems to be a function of the material it is made from. My question (for Robert, I guess) is this: is the steel in a Vauxhall or Jaguar or Land Rover leaf spring as good as a Ford Transit spring for getting that sharp edge?? This is terribly important if I’m going to rummage through a scrapyard…

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